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Kynar Aquatec® emulsion optimizes the efficiency of reflective white roofs

Kynar Aquatec® PVDF acrylic emulsion is specially designed for extremely long-lasting cool roof paints. White roofs protected by a Kynar Aquatec® latex-based topcoat that is UV-resistant, resistant to dirt, and unrivaled in its ease of cleaning, offer a much higher level of solar reflectance than conventional paints.

Seen from the sky, the roof of the Géant Casino in Valence Sud has an immaculate, almost blinding, whiteness. But most importantly, it effectively protects the building against the heat during hot weather. This cool roof is the largest in France, with 18,000 m² covered with reflective white paint, a technology designed to reflect UV and infrared rays, limit heat under the roof, and ultimately reduce the use of air conditioning in the building by up to 30%. First and foremost, this roof benefits from a finishing layer formulated with Kynar Aquatec® emulsion, a PVDF (polyvinylidene fluoride) latex that optimizes and prolongs the roof’s whiteness, guaranteeing optimum reflectivity and efficiency. Recently developed by Arkema, Kynar Aquatec® latex has inherited the exceptional resistance properties of Kynar 500® PVDF resin, which has been an internationally recognized staple when it comes to coating metal surfaces on large buildings for decades now.

A cool roof paint based on Kynar Aquatec® draws on the exceptional properties of Kynar 500® PVDF resin

Oriental Pearl Tower in Shanghai of which the metal coating is in Kynar 500®

Let’s leave the South of France, heading instead towards the Louvre Pyramid in Paris. Since the structure was built in 1988, Kynar® 500 PVDF resin has been protecting the steel structure of this architectural masterpiece from bad weather and pollution. This fluorinated polymer combined with various additives acts as an invisible shield (topcoat) applied to the primary

layer of paint (base coat). To its record of accomplishments, we can add the roof of Wimbledon’s Centre Court, the Pearl Tower in Shanghai, and the Renaissance Center in Detroit, along with a great many buildings and skyscrapers around the world.

Kynar 500® PVDF resin was developed more than 50 years ago to meet the durability requirements of metal coatings used in architecture. “This technology has so many qualities that our engineers wanted to develop an acrylic PVDF latex to formulate a paint that can be applied, no longer on metal in the factory using lacquering and curing, but directly on-site with traditional painting tools,” explains Agnès Beaugendre, head of Arkema’s paint development using Kynar® PVDF, the trade name used for PVDF resins. And they did it. The Kynar Aquatec® latex developed was soon to become a champion of cool roofing.

 Louvre pyramid, Paris

Kynar Aquatec®, a water-based PVDF acrylic latex 100 % efficient for reflective coatings

Reflective white roof of a supermarket

This innovation was made possible thanks to a decisive advance during its synthesis. Arkema’s R&D succeeded in creating an acrylic emulsion with PVDF, without resorting to solvents other than water! The Kynar Aquatec® reflective coating used as topcoat combines PVDF’s exceptional resistance to aging, soiling, and mildew with the advantage of a water-based acrylic emulsion that can dry at room temperature.

The first samples of Kynar Aquatec®-based paint subjected to aging under the Florida sun are almost 20 years old and have hardly moved. These tests, correlated with those carried out in the accelerated aging chamber, show that white paint with Kynar Aquatec® PVDF binder does not turn ‘flour-like,’ contrary to what can be seen after three or four years with conventional acrylic paints. As a result, Kynar Aquatec® latex helps to combine reflectivity and longevity,” says Agnès Beaugendre. This latex “benefits from the characteristics of PVDF, which has almost unbreakable carbon-fluorine bonds. In other words, it would take an energy much higher than natural levels of radiation to degrade our polymer and yellow it, for example.”

A cool roof paint based on Kynar Aquatec®prevents the soiling of white roofs

The durability of Kynar Aquatec® cool roof paint has many advantages. In particular, it limits dirt accumulation on the roof from pollution and facilitates cleaning at a lower cost. “This is essential because what makes the quality of the cool roofing coating is its ability to reflect UV and infrared rays over time,” emphasizes Agnès Beaugendre. “A paint with degraded film, on the other hand, will develop a roughness allowing stains and micro-organisms to become attached. The solidity of the Kynar Aquatec®-based coating and its unchanged surface make it less vulnerable to dirt retention and make it easier for the roof to be cleaned by rainwater. It’s the difference between a cloth and an oilcloth: on one, the dirt and stains become attached. On the other, they slide off,” says Agnès Beaugendre.

When it comes to implementation, a Kynar Aquatec®-based paint can be applied to all types of materials (bitumen, cement, synthetic membrane). “The substrate must be well prepared and cleaned. Above all, the application of the two-layer system – the primer + topcoat – must be done on a durable medium. The idea is not to repaint a roof that is too damaged, especially since we are offering a solution expected to last at least 20 years.

A reflective roof paint based on Kynar Aquatec®: costs under control

French compagny Cool Roof project

The Kynar Aquatec®-based latex topcoat is applied using conventional tools (spray guns, brushes). “What is important,” says an Arkema representative, “is that the Kynar Aquatec®-based topcoat is applied according to our recommendations. You have to be very rigorous. In particular, adhere to the temperature and humidity ranges that we recommend. We always recommend that our customers work in collaboration with trained and certified application specialists.

 

The cost announced by Cool Roof France, the leading company on the French market, amounts to €20/m². The operation includes cleaning of the substrate, application of the primer and the topcoat. The cost of the Kynar Aquatec®-based topcoat is much lower than the cost of preparation of the surface to be coated, and it is not necessary to apply a thick layer to benefit from its properties. “We are talking between 50 and 75 microns. It’s three to four times less than with a conventional acrylic paint. So you use less paint. This, added to the fact that repainting less often generates savings,” explains Agnès Beaugendre. “Finally, using water as a solvent significantly reduces VOCs. A Kynar Aquatec® cool roof paint also does not contain fluorosurfactants or other highly regulated compounds such as alkylphenol ethoxylates (APEOs).”

 

All these arguments demonstrate a significant added value to the Kynar Aquatec®-based topcoat and contributes to an optimization of the building's maintenance costs. With a Kynar Aquatec® cool roof coating, roof life is extended, and it provides better protection for the membrane that ensures waterproofing of the roof. Add to this an improvement in the building’s energy balance and a reduction in urban heat islands. What could be better than that?

 
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